Recording Device and Control Method Therefor

ABSTRACT

When a paper jam occurs while printing, the control unit of a printer  1  retracts the head carriage  59  at a slow speed (initial retraction speed V 1 ), and retracts the head carriage  59  at the slow speed to the target retraction position if the access cover  11  is not opened. If the access cover  11  is opened during retraction, the speed of head carriage  59  movement is changed to a faster retraction speed (high retraction speed V 2 ). If the head carriage  59  is retracted quickly when the access cover  11  is opened, there is little chance of a user that wants to quickly restore printer  1  operation catching the stuck paper P on the printhead  22  and tearing the paper P. There is therefore little chance of problems resulting from torn pieces of paper being left inside the printer  1.

BACKGROUND

1. Technical Field

The present invention relates to a recording device that holds andconveys recording paper or other medium with a pair of conveyancerollers and records on the medium being conveyed with a recording head,and moves the recording head between a position opposing the medium anda position retracted from above the medium, and to a control method ofthe recording device.

2. Related Art

Recording devices such as inkjet printers have a conveyance mechanismcomprising a conveyance roller pair that holds and conveys recordingpaper (media) between a driven roller and a conveyance roller, which isthe drive roller, and a recording head that prints (records) by ejectingink onto the recording paper being conveyed. Some such recording devicesmove a carriage that carries the recording head in a direction crosswiseto the conveyance direction of the recording paper, and move therecording head between a position (recording position) opposing therecording paper on the conveyance path and a position (retractedposition) removed to the side (widthwise) away from the conveyance path.When not printing, the recording head is moved to the retracted positionwhere it waits.

Some such recording devices have a cover disposed to the outside case ofthe recording device, and when a paper jam occurs with the conveyedrecording paper stuck in the conveyance path, the cover can be opened toexpose the conveyance path and remove the jammed recording paper. Anexample of such a recording device (image forming device) is describedin JP-A-2013-180450. The image forming device described inJP-A-2013-180450 has an openable access cover disposed to the front ofthe device cabinet. This image forming device detects when the useropens the cover and retracts the recording head to a position removedfrom the conveyance path to open the conveyance path of the recordingpaper (medium). Because one roller of the conveyance roller pair isdisposed to the cover, opening the cover also releases the recordingpaper from being nipped by the conveyance roller pair. The recordingpaper can therefore be easily removed from the conveyance path.

If the recording head is retracted from the conveyance path to open theconveyance path as described in JP-A-2013-180450, there is a chance ofthe moving recording head or carriage catching and pulling the recordingpaper stuck in the conveyance path, making the paper jam worse, damagingthe paper, and making completely removing the jammed paper moredifficult. When retracting the recording head from the conveyance pathwhen a paper jam occurs, the carriage is therefore controlled to move ata slower speed than when printing.

However, the time required to completely retract the recording headobviously increases if the distance the carriage must travel is greatwhen the carriage is retracted at a slow speed. Therefore, if the useropens the cover before head retraction is completed in order to quicklyremove the paper jam and resume operation, the user may pull the jammedrecording paper while the recording head is still positioned over therecording paper, and the recording paper may catch on the recording heador carriage and be torn. Pieces of the torn recording paper maytherefore be left inside the recording device and create other problems.

To avoid such problems, the recording head and carriage are preferablyretracted quickly from the conveyance path when the cover is opened.However, the literature is silent about retracting the recording headappropriately according to operation of the cover.

SUMMARY

A recording device and a control method therefor according to theinvention enable retracting the recording head appropriately tooperation of the cover that opens and closes the conveyance path whileminimizing the chance of the paper jam being made worse by retractingthe recording head when a paper jam occurs, and thereby reduce thechance of further problems being caused by pieces of paper being leftinside the recording device.

A recording device according to one aspect of the invention has aconveyance roller pair that conveys a recording medium; a recording headthat records on the recording medium; a carriage that carries therecording head; a carriage drive mechanism that moves the carriagecrosswise to the conveyance direction of the recording medium; a controlunit that, when a paper jam of the recording medium is detected,retracts the carriage to one end or the other end of the carriagemovement range at a predetermined initial retraction speed; an accesscover that covers the conveyance path through which the recording mediumis conveyed; and a detector that detects opening the access cover. Thecontrol unit changes the speed of carriage movement to a faster speedthan the initial retraction speed based on the detector detectingopening of the access cover.

Another aspect of the invention is a control method of a recordingdevice that sets a recording head opposite a recording medium conveyedby a conveyance roller pair, records on the recording medium, and when apaper jam of the recording medium is detected, retracts a carriagecarrying the recording head to one side or the other side of a directioncrosswise to the conveyance direction of the recording medium, thecontrol method including: a first step of starting retraction at apredetermined initial retraction speed when a paper jam of the recordingmedium is detected; a second step of changing the speed of carriagemovement to a faster speed than the initial retraction speed if openingof an access cover that covers the conveyance path through which therecording medium is conveyed is detected; and a third step of openingthe conveyance roller pair after the recording head reaches a positionseparated from the recording medium.

A recording device and control method therefor according to theinvention thus move the carriage carrying the recording head to aposition separated from the recording medium when a paper jam occurs,and makes removing the stuck recording medium easy. Movement of thecarriage for retraction starts at a predetermined initial retractionspeed, and the speed of carriage retraction increases only if opening anaccess cover of the device case is detected while retracting thecarriage. As a result, because the initial retraction speed is slow, thecarriage is retracted at a slow speed unless the access cover is openedby the user, there is little chance of the moving head carriage orprinthead catching and pulling the paper in the direction of travel andworsening the paper jam.

Because the head carriage is retracted at a high speed if the accesscover is opened by the user, there is also little chance of a user thatcannot wait for retraction to end pulling on the paper and the papercatching on the printhead or head carriage and tearing before the headcarriage is completely retracted. There is therefore also little chanceof problems resulting from torn pieces of paper being left inside theprinter.

In a recording device and control method according to another aspect ofthe invention, one end of the carriage movement range is preferably aposition further removed from the recording medium than a position wherethe recording head is removed from the recording medium; and when movingthe carriage toward the one end for carriage retraction, the timing ofopening the conveyance roller pair changes according to whether or notthe detector detects opening of the access cover.

For example, if the detector detects opening of the access cover, theconveyance roller pair is preferably opened timed to the recording headreaching a first retracted position separated from the recording mediumon the same side as the one end if the detector detects opening of theaccess cover, and if the detector does not detect opening of the accesscover, the conveyance roller pair is preferably opened timed to therecording head passing the first retracted position and reaching the oneend.

The invention makes removing jammed paper easy by retracting therecording head from over the paper and opening the conveyance rollerpair, and preferably quickly creates this condition enabling easilyremoving the paper if the access cover is opened. However, if theconveyance roller pair is opened before the recording head is retractedfrom over the paper, the paper can easily separate from the platen andcatch on the recording head, and the paper jam may be made worse.Therefore, if the access cover opens, the conveyance roller pair isopened as soon as the recording head moves away from the paper (as soonas the recording head reaches the first retracted position) withoutwaiting for the recording head to separate completely from the recordingmedium. As a result, stuck recording media can be easily removed as soonas possible, and the chance of the recording medium being torn can bereduced.

Further preferably in a recording device and control method according toanother aspect of the invention, the carriage movement range includesthe one end, and a second retracted position where the recording head isseparated from the recording medium on the opposite side as the one end;and when moving the carriage toward the opposite side as the one endwhen retracting the carriage, the control unit opens the conveyanceroller pair timed to the recording head reaching the second retractedposition whether or not the detector detects opening of the accesscover.

Thus comprised, stuck recording media can be easily removed as soon aspossible even when the carriage is retracted to the opposite side as themaintenance unit.

In a recording device according to another aspect of the invention, therecording head is preferably an inkjet head; and the one end of thecarriage movement range is a position where the inkjet head opposes ahead cap that caps the nozzle face of the inkjet head.

Thus comprised, when a paper jam occurs, the inkjet head can beretracted to a position where the nozzle face can be covered with a headcap.

A control method of a recording device according to another aspect ofthe invention preferably also includes monitoring at least one of theconveyance load of the recording medium, output from a sensor thatdetects the recording medium, and the drive load of the carriage; anddetects a paper jam of the recording medium based on at least one of theconveyance load, the output, and the drive load.

Other objects and attainments together with a fuller understanding ofthe invention will become apparent and appreciated by referring to thefollowing description and claims taken in conjunction with theaccompanying drawings.

BRIEF DESCRIPTION OF THE DRAWINGS

FIG. 1 is an oblique view of a printer.

FIG. 2 is a vertical section view of the printer.

FIGS. 3(a) and 3(b) show an enlarged view of part of the device-sideconveyance path.

FIG. 4 is a plan view of the print mechanism.

FIG. 5 is an oblique view from the back showing a main part of the printmechanism.

FIGS. 6(a), 6(b) and 6(c) illustrate the range of head carriage andprinthead movement.

FIGS. 7(a), 7(b) and 7(c) describe an example of a speed profile usedfor speed control of the head carriage.

FIG. 8 is a flow chart of printer control when a paper jam occurs.

DESCRIPTION OF EMBODIMENTS

A preferred embodiment of the present invention is described below withreference to the accompanying figures. An embodiment of the inventionapplied to a printer with an inkjet head is described below. Theinvention can also be applied to other types of recording devices havingan inkjet head. The invention can also be applied to recording deviceshaving a recording head other than an inkjet head.

General Configuration

FIG. 1 is an external oblique view from the front of an inkjet printer(“printer” below) according to this embodiment of the invention, FIG.1(a) showing the printer with the access cover closed, and FIG. 1(b)showing the printer with the access cover open. FIG. 2 is a verticalsection view of the internal configuration of the printer. In theaccompanying figures, the direction across the width of the printer isreferred to as the transverse axis X, the direction between the frontand back of the printer is the longitudinal axis Y, and the directionperpendicular to the transverse axis X and longitudinal axis Y is thevertical axis Z. Note that the X, Y, and Z axes are mutuallyperpendicular.

As shown in FIG. 1 and FIG. 2, the printer 1 (recording device) has aprinter cabinet 2 and a reversing unit 3. The printer cabinet 2 includesa main case 2A with a basically rectangular box-like shape that is longon the transverse axis X. A recess 4 is formed in the middle of the backof the printer cabinet 2, and the reversing unit 3 is installed in thisrecess 4.

The reversing unit 3 is a unit for reversing the front and back sides ofthe printing paper P (“paper” below), which is a sheet recording medium,and then returning the reversed paper into the printer cabinet 2. Thereversing unit 3 can pivot at the bottom of the printer on the verticalaxis Z to open to the back of the printer on the longitudinal axis Y.

A paper cassette loading unit 5 is disposed to the front of the printercabinet 2, and a paper cassette 6 can be removably installed from thefront into the paper cassette loading unit 5. A paper discharge tray 7is disposed above the paper cassette loading unit 5. A paper exit 8 isformed above the paper discharge tray 7.

An operating panel 9 is disposed the front of the printer above thepaper exit 8, and includes a power switch 9 a and a plurality of stateindicators 9 b.

Rectangular access doors 10 a, 10 b are attached to the front of theprinter on opposite sides of the paper discharge tray 7 and paper exit8. Opening the access doors 10 a, 10 b opens an ink cartridge loadingunit (not shown in the figure) opens and ink cartridges (not shown inthe figure) can be installed or replaced.

An access cover 11 for maintenance is attached to the top of the printercabinet 2 in the middle. The access cover 11 opens and closes an opening2B formed in the main case 2A. When the access cover 11 opens, the mediaconveyance path inside the printer (referred to below as the device-sideconveyance path 13) is exposed as shown in FIG. 1(b). The paper P isprinted on by the printhead 22 as it passes below the opening 2B, and isdischarged from the paper exit 8.

A cover detector 2C that detects opening and closing of the access cover11 is also disposed to the printer cabinet 2. The cover detector 2C is acontact sensor disposed to an edge of the opening 2B in this example. Adifferent type of sensor can obviously be used as the cover detector 2C.For example, because the access cover 11 opens on a pivot axis at oneend, a sensor that detects rotation of the access cover 11 may bedisposed to this axis.

Media Conveyance Path and Conveyance Mechanism

As shown in FIG. 2, a paper supply path 12, device-side conveyance path13, and reversing conveyance path 14 are formed inside the printer 1.The paper supply path 12 and device-side conveyance path 13 are formedinside the printer cabinet 2, and the reversing conveyance path 14 isformed inside the reversing unit 3.

The paper supply path 12 is a conveyance path that conveys paper Pstored in a stack in the paper cassette 6 to the device-side conveyancepath 13. The paper supply path 12 extends diagonally up from the backend of the paper cassette loading unit 5 on the longitudinal axis Y,curves toward the front, and connects to the device-side conveyance path13. Paper P stored in the paper cassette 6 is fed by a paper feed roller15 to the paper supply path 12. The supplied paper is fed one sheet at atime through the nipping part of a conveyance roller 17 and a retardroller 16, and is conveyed through the nipping part of the conveyanceroller 17 and a follower roller 18 to the device-side conveyance path13.

The device-side conveyance path 13 is the conveyance path extendingsubstantially horizontally along the longitudinal axis Y to the paperexit 8. Disposed along the device-side conveyance path 13 in order fromthe upstream side in the paper conveyance direction are the detectionlever of a paper detector 20, a paper feed roller pair 21 (conveyanceroller pair), a printhead 22 (recording head), a first discharge rollerpair 23, and a second discharge roller pair 24. The printhead 22 is aninkjet head and has a nozzle face 22 a in which the ink nozzles areformed.

A platen 25 is disposed opposite the nozzle face 22 a with a specificgap therebetween. When the paper P passes the detection position of thedetection lever, the detection lever moves and the paper detector 20detects passage of the paper P.

The paper feed roller pair 21 includes a paper feed roller 21 a and adriven roller 21 b. Paper fed from the paper supply path 12 to thedevice-side conveyance path 13 is conveyed by the conveyance roller 17to the paper feed roller pair 21 while pushing up on the detection leverof the paper detector 20, passes between the paper feed roller 21 a anddriven roller 21 b and is supplied to the printing position between theprinthead 22 and platen 25. A friction layer of dispersed inorganicparticles is formed on the surface of the paper feed roller 21 a.

The first discharge roller pair 23 includes a first discharge roller 23a and a driven roller 23 b, and the second discharge roller pair 24includes a second discharge roller 24 a and a driven roller 24 b. Afterthe paper passes the printing position, the paper is conveyed betweenthe first discharge roller 23 a and driven roller 23 b and between thesecond discharge roller 24 a and driven roller 24 b, and is dischargedfrom the paper exit 8 onto the paper discharge tray 7.

The paper feed roller pair 21, the first discharge roller pair 23, andthe second discharge roller pair 24 can be switched between a nippingposition holding the paper P between the rollers, and a release positionwith the rollers separated from each other. The release operation of thethree sets of roller pairs is coordinated with the platen gap adjustmentoperation of the platen gap adjustment mechanism 70 described below.

FIG. 3 is an enlarged view of part of the device-side conveyance path13, FIG. 3(a) showing the paper feed roller pair 21 in the nippingposition, and FIG. 3(b) showing the paper feed roller pair 21 in therelease position. The driven roller 21 b of the paper feed roller pair21 is located on the upstream side of the printhead 22 (the side towardthe back of the printer) at the front end of a first roller frame 41.

The first roller frame 41 is disposed above the device-side conveyancepath 13 and is supported to pivot on the vertical axis Z. The firstroller frame 41 is urged by an urging member not shown in the directionpushing the driven roller 21 b to the paper feed roller 21 a. The firstroller frame 41, as described further below, tilts in the directionmoving the driven roller 21 b away from the paper feed roller 21 a inconjunction with the platen gap adjustment operation. As a result, thepaper feed roller pair 21 goes to the release position shown in FIG.3(b).

The driven rollers 23 b, 24 b of the first and second discharge rollerpairs 23, 24 are mounted on a second roller frame 42 on the downstreamside of the printhead 22 (the side toward the front of the printer). Thesecond roller frame 42 is supported to move on the vertical axis Z, andis urged by an urging member not shown in the direction (towards thebottom of the printer) pushing the driven rollers 23 b, 24 b to thefirst and second discharge rollers 23 a, 24 a. As described furtherbelow, the second roller frame 42 moves the driven rollers 23 b, 24 b inthe direction away from the first and second discharge rollers 23 a, 24a (towards the top of the printer) in conjunction with the platen gapadjustment operation

The reversing conveyance path 14 formed inside the reversing unit 3 islocated below the device-side conveyance path 13 on the vertical axis Z,and is a conveyance path that generally forms a loop. The reversingconveyance path 14 includes an upstream path 26 that connects to theupstream end of the device-side conveyance path 13 and extendssubstantially horizontally to the back on the longitudinal axis Y, adescending path 27 that curves and extends down in a straight line onthe vertical axis Z from the upstream path 26, a bottom path 28 thatconnects to the descending path 27 and curves to the front on thelongitudinal axis Y, and an ascending path 29 that curves and extendsupward from the bottom path 28.

The top part of the ascending path 29 curves at an angle to the printerfront, and merges with the paper supply path 12 in the middle. Theascending path 29 and the downstream part of the paper supply path 12therefore share a common path. This common path is a curved pathextending along the outside of the conveyance roller 17.

A first conveyance roller 31 and a follower roller 32 are disposedbetween the upstream path 26 and the descending path 27, and a secondconveyance roller 33 and a follower roller 34 are disposed between thebottom path 28 and the ascending path 29. Paper conveyed from thedevice-side conveyance path 13 to the reversing conveyance path 14 isnipped by the first conveyance roller 31 and follower roller 32, thenconveyed by the first conveyance roller 31 to the nipping part of thesecond conveyance roller 33 and follower roller 34, and then conveyed bythe second conveyance roller 33 to the nipping part of the conveyanceroller 17 and follower roller 18. The paper is then fed by theconveyance roller 17 to the device-side conveyance path 13 again.

A path-changing flapper 36 is disposed at the junction 35 of theupstream end of the device-side conveyance path 13, the upstream end ofthe reversing conveyance path 14, and the downstream end of the papersupply path 12. When paper P is reversed from the device-side conveyancepath 13 side, the paper P is guided by the path-changing flapper 36 tothe reversing conveyance path 14. When the paper then passes through thereversing conveyance path 14 and returns to the junction 35, the frontand back of the paper P are reversed. Because the paper P returned tothe junction 35 from the reversing conveyance path 14 pushes thepath-changing flapper 36 is up, the downstream end of the reversingconveyance path 14 communicates with the device-side conveyance path 13,and the paper P is fed into the device-side conveyance path 13. Becausethe reversing conveyance path 14 forms a loop, the paper P is thusreturned to the device-side conveyance path 13 with the front and backof the paper P reversed. Duplex printing on the paper P is thus possibleby passing the paper P through the reversing conveyance path 14.

Print Mechanism Unit

FIG. 4 is a plan view of the print mechanism unit that is housed insidethe main case 2A of the printer 1, and shows the print mechanism unitwith the main case 2A and paper discharge tray 7 removed. FIG. 5 is anoblique view of the main part of the print mechanism unit from the backof the printer on the longitudinal axis Y.

The print mechanism unit 50 includes a sheet metal print unit frame 51,and the components of the print mechanism unit 50 are assembled on theprint unit frame 51. The print unit frame 51 includes a base frame 52(FIG. 5) at the bottom of the print mechanism unit 50, and side frames53, 54 rising perpendicularly from the base frame 52 at positions onopposite sides on the transverse axis X.

Two carriage guide rails 57, 58 extend parallel to the transverse axis Xbetween the side frames 53, 54. A head carriage 59 is mounted on thecarriage guide rails 57, 58. The head carriage 59 can move on thetransverse axis X along the carriage guide rails 57, 58. The headcarriage 59 is connected to a timing belt 60 extending on the transverseaxis X at a position near the guide rail 57 that is closer to the backof the printer. The timing belt 60 is mounted on a pair of pulleys, andis driven by a carriage drive motor 61 through the pulleys.

The timing belt 60, pair of pulleys, and the carriage drive motor 61embody the carriage drive mechanism that moves the head carriage 59reciprocally on the transverse axis X.

The printhead 22 is mounted on the head carriage 59. The printhead 22 isan inkjet head, and is disposed with the nozzle face 22 a (FIG. 2) inwhich the ink nozzles are formed facing the bottom of the printer. Aplaten 25 is disposed below the printhead 22.

The paper P is conveyed on the longitudinal axis Y over the surface ofthe platen 25. The printhead 22 moves on the transverse axis X along thecarriage guide rails 57, 58, and is positioned above the paper Pconveyed over the surface of the platen 25. The printhead 22 prints byejecting ink onto the paper P from the ink nozzles formed in the nozzleface 22 a.

As shown in FIG. 5, the power transfer mechanism 140 of the conveyanceroller pairs (paper feed roller pair 21 and first discharge roller pair23) that convey the paper P through the device-side conveyance path 13is assembled on the side frame 53 on the outside side on the transverseaxis X.

A paper feed motor 141 is mounted on the base frame 52 side of the sideframe 53. The ends 143, 145 of the roller shafts of the paper feedroller 21 a, which is the drive roller of the paper feed roller pair 21,and the first discharge roller 23 a, which is the drive roller of thefirst discharge roller pair 23, are supported freely rotatably by theside frame 53. The ends 143, 145 protrude from the side frame 53 to theoutside on the transverse axis X, and transfer gears 144, 146 areaffixed coaxially to the ends 143, 145. Rotation from the paper feedmotor 141 is transferred to the paper feed roller 21 a and firstdischarge roller 23 a through the timing belt 147 mounted on thetransfer gears 144, 146 and a pinion 142 affixed to the distal end ofthe paper feed motor 141 shaft.

A platen gap adjustment mechanism 70 for adjusting the gap (platen gap)between the printhead 22 and platen 25 is disposed to the side frame 53on the inside on the transverse axis X. The platen gap is the distancefrom the nozzle face 22 a of the printhead 22 to the surface of theplaten 25, or the distance from the nozzle face 22 a to the printingsurface of the paper P conveyed over the platen 25. The platen gapadjustment mechanism 70 moves the two carriage guide rails 57, 58located above the platen 25 on the vertical axis Z, and thereby movesthe printhead 22 carried on the head carriage 59 on the vertical axis Zand increases or decreases the platen gap.

The platen gap adjustment mechanism 70 includes a stationary-side unit72 to which a gap adjustment motor 71 and other stationary-sidecomponents mounted on the print unit frame 51 side are disposed; amovable-side unit 73 to which movable-side components that can move onthe vertical axis Z in unison with the carriage guide rails 57, 58 aredisposed; a universal joint unit 74 that transfers torque from thestationary-side unit 72 to the movable-side unit 73; and rotary cammechanisms 75, 76.

The stationary-side unit 72 includes a stationary-side rotary shaft 77that transfers torque from the gap adjustment motor 71 to thestationary-side universal joint part of the universal joint unit 74.

The movable-side unit 73 has a movable-side rotary shaft 78, which is arotation transfer member for synchronously turning the two carriageguide rails 57, 58. The movable-side rotary shaft 78 is connected to themovable-side universal joint part of the universal joint unit 74. Thestationary-side rotary shaft 77 and the movable-side rotary shaft 78extend on the longitudinal axis Y.

A rotary cam mechanism 75 is disposed to each end of carriage guide rail57, and a rotary cam mechanism 76 is disposed to each end of carriageguide rail 58. The rotary cam mechanism 75 is a conversion mechanismthat converts rotation of the carriage guide rail 57 to movement of thecarriage guide rail 57 on the vertical axis Z (in the gap adjustmentdirection). Rotary cam mechanism 58 is likewise a conversion mechanismthat converts rotation of the carriage guide rail 58 to movement of thecarriage guide rail 58 on the vertical axis Z (in the gap adjustmentdirection).

When the carriage guide rails 57, 58 turn synchronously, the rotary cammechanisms 75, 76 turn in the same phase of rotation. As a result, themovable-side unit 73 and the carriage guide rails 57, 58 movesynchronously on the vertical axis Z while maintaining the same posture.As a result, the printhead 22 on the movable side moves on the verticalaxis Z relative to the platen 25 on the stationary side whilemaintaining the same posture and the platen gap is adjusted.

As described above, the printer 1 has a mechanism that opens theconveyance roller pair that conveys the paper P through the device-sideconveyance path 13 and releases the paper in conjunction with the platengap adjustment operation of the platen gap adjustment mechanism 70. Thismechanism is a mechanism that tilts the first roller frame 41 and opens(releases) the paper feed roller pair 21 based on rotation of thecarriage guide rail 57, and a mechanism that moves the second rollerframe 42 up and opens (releases) the first and second discharge rollerpairs 23, 24 based on rotation of the carriage guide rail 58.

Carriage Operation

FIG. 6 illustrates the range of movement of the head carriage 59 andprinthead 22. FIG. 6(a) shows the home position HP at one end of themovement range; FIG. 6(b) shows the home-side retracted position OP,which is a position to which the printhead 22 moves away from the paperP on the home position HP side; and FIG. 6(c) shows the away positionAP, which is a position at the other end of the movement range.

The head carriage 59 carrying the printhead 22 can move bidirectionallyby means of the carriage drive mechanism described above in a direction(on the transverse axis X) perpendicular to the conveyance direction(the longitudinal axis Y) of the paper P through the device-sideconveyance path 13. The range of movement of the printhead 22 and headcarriage 59 is the range from the home position HP between the platen 25and the one side frame 54 and the away position AP (second retractedposition) between the platen 25 and the other side frame 53.

The home position HP is the standby position where the printhead 22waits when not printing. A maintenance unit 80 is disposed at the bottomof the printer at the home position HP. the maintenance unit 80 includesa head cap that opposes the nozzle face 22 a when the printhead 22 is atthe home position HP, a lift mechanism that moves the head cap up anddown, and a suction pump that suctions ink from inside the head cap. Themaintenance unit 80 raises the head cap and caps the nozzle face 22 awhen the printhead 22 is at the home position HP. Maintenance such assuctioning ink from the ink nozzles can performed when the nozzle face22 a is capped by the head cap.

As shown in FIG. 6(a), the paper P conveyed through the device-sideconveyance path 13 travels over the middle of the platen 25 on thetransverse axis X. When the printhead 22 moves from over the paper P tothe h printer, the printhead 22 passes through the home-side retractedposition OP (first retracted position) shown in FIG. 6(b) to the homeposition HP. The home-side retracted position OP is the positionimmediately after the printhead 22 is completely removed from over thepaper P. The home position HP is further to the outside from thehome-side retracted position OP on the transverse axis X.

At the home position HP, the head carriage 59 is completely removed fromover the paper P.

The away position AP shown in FIG. 6(c) is a position on the oppositeside of the paper P as the home-side retracted position OP where theprinthead 22 is completely removed from over the paper P.

The printer 1 in this example is a serial head printer having aprinthead 22 that is smaller than the width of the paper P and prints tothe full width of the paper P by moving the printhead 22 bidirectionallyon the transverse axis X. The control unit of the printer 1 moves thehead carriage 59 at a predetermined reference speed V0 when printing.When a paper jam occurs on the device-side conveyance path 13, thecontrol unit of the printer 1 retracts the head carriage 59 from overthe paper P. The initial retraction speed V1 applied when thisretraction operation starts is slower than the reference speed V0.

The initial retraction speed V1 is a speed at which there is a lowprobability of the head carriage 59 and printhead 22 pulling and tearingthe paper P, or causing the paper P to jam further so that the carriagedrive motor 61 is overloaded and stops, when the head carriage 59 andprinthead 22 are moved after a paper jam occurs. The initial retractionspeed V1 is 5 ips (inch/second) in this example. As described below, theretraction speed of the head carriage 59 when retraction starts isinitial retraction speed V1, and changes to a high retraction speed V2that is faster than the initial retraction speed V1 depending on theopened or closed state of the access cover 11. The high retraction speedV2 in this example is 40 ips, that is, eight times the initialretraction speed V1. The high retraction speed V2 can be set to a speedthat can control the time required for the retraction operation to adesired time (such as 5 s or less in this example). Note that the speedsdescribed above are for example only, and different speeds may obviouslybe used.

FIG. 7 shows an example of a speed profile used for speed control of thehead carriage 59. FIG. 7(a) is a speed profile used to change the speedwithout stopping the head carriage 59, FIG. 7(b) is a speed profile thatpauses the head carriage 59 to change the speed. The retraction speedcan also be controlled using a speed profile such as shown in FIG. 7(c).

The speed profile in FIG. 7(c) is a speed profile that increases theretraction speed at a constant acceleration rate from when retractionstarts, and then decreases the retraction speed at a constantacceleration rate to stop at the retracted position.

These speed profiles are stored in the control unit of the printer 1. Toretract the head carriage 59, the required speed profile is read, anddriving the carriage drive motor 61 is controlled by PID control basedon the speed profile.

Control when a Paper Jam Occurs

When a paper jam occurs in the printer, the control unit of the printer1 detects the paper jam based on the drive load of the motor that drivesthe conveyance roller pair conveying the paper P, or output from sensorsthat detect the paper P, for example. For example, when paper P isconveyed in the device-side conveyance path 13, whether or not a paperjam occurred can be detected base on the drive load of the paper feedmotor 141 or output from the paper detector 20. A paper jam can also bedetected based on the drive load of the carriage drive motor 61.

FIG. 8 is a flow chart describing control of the printer 1 when paperjam occurs. The control unit of the printer 1 monitors at least one ofthe drive load of the paper feed motor 141, the output of the paperdetector 20, and the drive load of the carriage drive motor 61, anddetects if a paper jam occurred based on the monitored parameter. If thecontrol unit of the printer 1 detects that a paper jam occurred on thedevice-side conveyance path 13 when the printhead 22 is moving over thepaper P while printing, the control unit starts the control process inFIG. 8 to retract the printhead 22 so that the jammed paper P can beeasily removed.

If a paper jam is detected while printing, the control unit of theprinter 1 first gets the direction the head carriage 59 was travellingin step S10. More specifically, the control unit of the printer 1determines if the head carriage 59 was moving to the away position APside or was moving to the home position HP side.

If the head carriage 59 was moving toward the away position AP, thecontrol unit goes to step S20 and starts retracting the printhead 22 tothe retracted position on the away position AP side. In step S20, thecontrol unit changes the speed of head carriage 59 movement to theinitial retraction speed V1, which is lower than the reference speed V0,and starts retraction at a slow speed. Control then goes to step S21.

If the head carriage 59 was moving toward the home position HP, thecontrol unit goes to step S30 and starts retracting the printhead 22 tothe retracted position on the home position HP side. As when retractingthe printhead 22 to the away position AP side, the control unit changesthe speed of head carriage 59 movement to the initial retraction speedV1, which is lower than the reference speed V0, in step S30 and startsretraction at a slow speed. Control then goes to step S31.

In steps S21 to S23, the control unit of the printer 1 moves the headcarriage 59 at the initial retraction speed V1 toward the away positionAP while monitoring the output of the cover detector 2C. As describedabove, the cover detector 2C is a sensor that detects if the accesscover 11, which opens and closes the device-side conveyance path 13, isopen or closed. In other words, in steps S21 to S23, the control unitcontrols moving the head carriage 59 at a low speed toward the awayposition AP while monitoring if the user opened the access cover 11.

After changing the speed of the head carriage 59 to the initialretraction speed V1 in step S20, the control unit of the printer 1 firstdetermines based on the output of the cover detector 2C if the accesscover 11 was opened (step S21). If the access cover 11 was not opened(step S21: No), control goes to step S22. In step S22, the control unitdrives the head carriage 59 a specific amount toward the away positionAP at the initial retraction speed V1. Next, control goes to step S23,and the control unit determines if the speed of the head carriage 59 canbe changed. If the speed can be changed (step S23: Yes), control returnsto step S21. Steps S21 to S23 then repeat.

If in step S23 the control unit determines the speed of the headcarriage 59 cannot be changed (step S23: No), it continues retractingthe printhead 22 at the low initial retraction speed V1 until the headcarriage 59 reaches the away position AP. Note that the decision of stepS23 also considers the control content for changing the speed of thehead carriage 59, and may be omitted depending on the control method ofthe carriage drive motor 61, for example.

If the control unit determines in step S21 that the access cover 11 wasopened (step S21: Yes), control goes to step S24. In step S24, thecontrol unit changes the speed of the head carriage 59 from the initialretraction speed V1 to the faster high retraction speed V2, andcontinues retraction to the away position AP side. When control goes tostep S24, the speed is thereafter changed, and retraction of the headcarriage 59 at the high retraction speed V2 continues until the headcarriage 59 reaches the away position AP.

When the head carriage 59 reaches the away position AP, the headcarriage 59 stops (step S25), and the control unit opens (releases) theconveyance roller pair (step S26). In step S26, the control unit drivesthe gap adjustment motor 71 of the platen gap adjustment mechanism 70.As a result, the first and second roller frames 41, 42 movesynchronously in conjunction with the platen gap adjustment operation,and the paper feed roller pair 21 and the first and second dischargeroller pairs 23, 24 release the paper P.

As described above, the speed is immediately changed to the highretraction speed V2 if the access cover 11 is opened while the headcarriage 59 is being retracted to the away position AP, but the speedremains unchanged at the initial retraction speed V1 if the access cover11 is not opened. The head carriage 59 stops when it reaches the awayposition AP, and the conveyance roller pair is then opened to therelease position. As a result, retracting the head carriage 59 andreleasing the conveyance roller pair is completed, and paper P stuck inthe device-side conveyance path 13 can be easily removed.

When retracting the head carriage 59 to the home position HP side, thesame control applied in steps S21 to S24 is applied in steps S31 to S34.More specifically, in steps S31 to S33, the control unit monitors theoutput of the cover detector 2C and if the access cover 11 is not opened(step S31: No), continues moving the head carriage 59 at the initialretraction speed V1 to the home position HP side. If the access cover 11is opened (step S31: Yes), control goes to step S34, the speed of thehead carriage 59 changes from the initial retraction speed V1 to thehigh retraction speed V2, and retraction to the home position HPcontinues.

The head carriage 59 reaches the home-side retracted position OP beforereaching the home position HP. If the head carriage 59 reaches thehome-side retracted position OP at the initial retraction speed V1without the access cover 11 opening, there is no need to consider therisk of the user pulling on the paper P before the head carriage 59 iscompletely retracted. Retraction therefore continues at the initialretraction speed V1 in this situation. As a result, the head carriage 59reaches the home position HP at the initial retraction speed V1 andstops (step S35). The conveyance roller pair is then released after thehead carriage 59 reaches the home position HP (step S36).

However, if opening the access cover 11 is detected and the retractionspeed of the head carriage 59 is changed to the high retraction speed V2(step S34), the head carriage 59 reaches the home-side retractedposition OP at the high retraction speed V2 (step S37).

In this event, there is a risk of the user pulling on the paper P beforethe head carriage 59 is completely retracted, and the conveyance rollerpair is opened (released) as soon as the head carriage 59 reaches thehome-side retracted position OP (step S38). As a result, the conveyanceroller pair is released immediately after the printhead 22 is removedfrom over the paper P, and paper P stuck in the device-side conveyancepath 13 can be easily removed. Retracting the head carriage 59 at thehigh retraction speed V2 then continues, and the head carriage 59 isstopped at the home position HP (step S39).

EFFECT OF THE INVENTION

As described above, the printer 1 according to this embodiment of theinvention starts moving the head carriage 59 at a initial retractionspeed V1 to retract the head carriage 59 carrying the printhead 22 to aposition away from the paper P when a paper jam occurs. The printer 1increases the speed of the head carriage 59 and retracts the headcarriage 59 at the high retraction speed V2 only if the access cover 11that covers the opening 2B of the main case 2A is detected to open whilethe head carriage 59 is being retracted. As a result, because theinitial retraction speed V1 is slow, unless the access cover 11 isopened by the user, there is little chance of the moving head carriage59 and printhead 22 pulling the paper P in the direction of travel andworsening the paper jam.

Because the head carriage 59 is retracted at a high speed if the accesscover 11 is opened by the user, there is also little chance of a userthat wants to quickly resume printer 1 operation pulling on the paper Pand the paper P catching on the printhead 22 or head carriage 59 andtearing before the head carriage 59 is completely retracted. There istherefore also little chance of problems resulting from torn pieces ofpaper being left inside the printer.

This embodiment of the invention makes removing jammed paper P easy byretracting the printhead 22 from over the paper P and opening theconveyance roller pair, and preferably quickly creates a conditionenabling easily removing the paper P if the access cover 11 is opened.If the conveyance roller pair is released before the printhead 22 iscompletely retracted from over the paper P, the paper P can easilyseparate from the platen and catch on the printhead 22, and the paperjam may be made worse. Therefore, if the access cover 11 is opened whilethe head carriage 59 is retracting to the home position HP side, theconveyance roller pair is released as soon as the printhead 22 movesaway from the paper P (as soon as the printhead 22 reaches the home-sideretracted position OP) without waiting to retract completely to the homeposition HP. As a result, stuck paper P can be easily removed as soon aspossible, and the chance of the paper P being torn can be reduced.

When the head carriage 59 retracts to the away position AP side, theconveyance roller pair is released as soon as the head carriage 59reaches the away position AP regardless of whether the access cover 11was opened. As a result, stuck paper P can be easily and quickly removedwhen the head carriage 59 retracts to the opposite side as the homeposition HP.

The embodiment described above determines the direction of head carriage59 movement in step S10, and makes the detected direction of travel theretraction direction. Alternatively, the direction of travel and thecurrent position of the head carriage 59 maybe detected in step S10, andthe retraction direction determined based on the direction of travel andthe current position. For example, if the current position is closer tothe home position HP than the away position AP, the target retractionposition may be set to the home position HP and the retraction directionset to the direction toward the home position HP.

The invention being thus described, it will be obvious that it may bevaried in many ways. Such variations are not to be regarded as adeparture from the spirit and scope of the invention, and all suchmodifications as would be obvious to one skilled in the art are intendedto be included within the scope of the following claims.

What is claimed is:
 1. A recording device comprising: a conveyanceroller pair that conveys a recording medium; a recording head thatrecords on the recording medium; a carriage that carries the recordinghead; a carriage drive mechanism that moves the carriage crosswise tothe conveyance direction of the recording medium; a control unit that,when a paper jam of the recording medium is detected, retracts thecarriage to one end or the other end of the carriage movement range at apredetermined initial retraction speed; an access cover that covers theconveyance path through which the recording medium is conveyed; and adetector that detects opening the access cover, wherein the control unitis configured to change the speed of carriage movement to a faster speedthan the initial retraction speed based on the detector detectingopening of the access cover.
 2. The recording device described in claim1, wherein: one end of the carriage movement range is a position furtherremoved from the recording medium than a position where the recordinghead is removed from the recording medium; and the control unit isconfigured to change the timing of opening the conveyance roller pairaccording to whether or not the detector detecting opening of the accesscover when moving the carriage toward the one end.
 3. The recordingdevice described in claim 2, wherein: when moving the carriage towardthe one end, the control unit is configured to open the conveyanceroller pair timed to the recording head reaching a first retractedposition separated from the recording medium on the same side as the oneend if the detector detects opening of the access cover, and open theconveyance roller pair timed to the recording head passing the firstretracted position and reaching the one end if the detector does notdetect opening of the access cover.
 4. The recording device described inclaim 3, wherein: the carriage movement range includes the one end, anda second retracted position where the recording head is separated fromthe recording medium on the opposite side as the one end; and whenmoving the carriage toward the opposite side as the one end, the controlunit is configured to open the conveyance roller pair timed to therecording head reaching the second retracted position whether or not thedetector detects opening of the access cover.
 5. The recording devicedescribed in claim 1, wherein: the recording head is an inkjet head; andthe one end of the carriage movement range is a position where theinkjet head opposes a head cap that caps the nozzle face of the inkjethead.
 6. A control method of a recording device that sets a recordinghead opposite a recording medium conveyed by a conveyance roller pair,records on the recording medium, and when a paper jam of the recordingmedium is detected, retracts a carriage carrying the recording head toone side or the other side of a direction crosswise to the conveyancedirection of the recording medium, the control method comprising: afirst step of starting retraction at a predetermined initial retractionspeed when a paper jam of the recording medium is detected; a secondstep of changing the speed of carriage movement to a faster speed thanthe initial retraction speed if opening of an access cover that coversthe conveyance path through which the recording medium is conveyed isdetected; and a third step of opening the conveyance roller pair afterthe recording head reaches a position separated from the recordingmedium.
 7. The control method of a recording device described in claim6, wherein: one end of the carriage movement range is a position furtherremoved from the recording medium than a position where the recordinghead is removed from the recording medium; the third step changing thetiming of opening the conveyance roller pair according to whether or notopening of the access cover is detected while the carriage moves towardthe one end.
 8. The control method of a recording device described inclaim 7, wherein: when moving the carriage toward the one end, the thirdstep sets the timing for opening the conveyance roller pair to when therecording head reaches a first retracted position separated from therecording medium on the same side as the one end if opening of theaccess cover is detected, and the third step sets the timing for openingthe conveyance roller pair to when the recording head passes the firstretracted position and reaches the one end if opening of the accesscover is not detected.
 9. The control method of a recording devicedescribed in claim 8, wherein: the carriage movement range includes theone end, and a second retracted position where the recording head isseparated from the recording medium on the opposite side as the one end;and when moving the carriage toward the opposite side as the one end,the third step sets the timing for opening the conveyance roller pair towhen the recording head reaches the second retracted position whether ornot opening of the access cover is detected.
 10. The control method of arecording device described in claim 6, further comprising: monitoring atleast one of the conveyance load of the recording medium, output from asensor that detects the recording medium, and the drive load of thecarriage; and detecting a paper jam of the recording medium based on atleast one of the conveyance load, the output, and the drive load.